Battery safety innovation offers new opportunities for green energy storage

Dual-Gard is an innovative pressure relief solution from OsecoElfab. It enhances safety, design, and performance in batteries and BESSs by combining pressure equalization with emergency venting in a single, robust, scalable device.

Dual-Gard offers double protection against the greatest safety concern in lithium-ion batteries: the risk of propagation. The breathing membrane offers ongoing pressure equalization to prevent swelling and contracting, while the metal rupture disc or vent activates within milliseconds for rapid, full-bore pressure relief. This reduces the risk of overshooting the desired relief pressure and allows a fast evacuation of heat and pressure before adjacent batteries are affected.


Dual-Gard also enables a simpler, more efficient battery design. The space-saving device reduces the number of pressure relief components needed. Controlling vent gases becomes simpler, with fewer inventory, integration, and assembly costs. Being just millimeters thick, Dual-Gard meets or exceeds most protrusion requirements, both outside and inside battery enclosures.

Robert Jackson, Divisional Segment Manager for Industrial Markets: "What excites me about Dual-Gard is that it brings new options to the table for battery and BESS designers. Unlike many solutions on the market, Dual-Gard is available in a range of sizes to suit different designs. The breathing membrane can be scaled up or down to accommodate different flow rates. Unlike plastic devices, the metal rupture disc is long-lasting, impervious to UV light, and will not melt and restrict air flow during an outgassing event. Thanks to these innovative features, Dual-Gard removes the need to make compromises when designing battery enclosures. It opens up new avenues of exploration for the energy storage technologies of the future."

Dual-Gard's patent pending design is unique in being fully customizable for use in lithium-ion
batteries, battery enclosures and Battery Energy Storage Systems (BESSs). For further information or to request a product demonstration, please visit https://www.osecoelfab.com/specialities/dual-gard.

Featured Product

Nature’s Generator MyGrid 10K

Nature's Generator MyGrid 10K

A 10,000W plug & play whole-home generator with a 10kWh LiFePO4 battery for reliable backup power. Features easy setup, flexible 120V/208-240V input, and solar/wind charging. Expandable with extra batteries or solar panels, and can pair two units for 20,000W for even larger energy needs. Powers your home during power outages, reduces electricity costs, and supports sustainable energy.