Sun tracking is accomplished through azimuth and elevation (screw jack) drives that require a high degree of accuracy and durability.

Solar Energy Moves into a Brighter Future

Contributed by | Joyce/Dayton Corp.

Stirling Energy Systems

Renewable energy is one of the hottest topics today, and one of the main priorities of the country. That’s why Stirling Energy Systems, Inc. of Phoenix recently signed an agreement to construct a massive, 4,500-acre solar generating station in Southern California. The power station will be the world’s largest solar facility, capable of producing more electricity than all other U.S. solar projects combined. In fact, enough clean power to serve 278,000 homes for an entire year.

Since the plan calls for solar collectors that track the sun continuously, Stirling Energy Systems (SES) worked with Joyce/Dayton on the design of prototype Ball Screw ComDrives to meet the accurate position requirements.

With over 30 years of knowledge and expertise as the leading supplier of screw jacks used in the satellite tracking industry, Joyce/Dayton was the logical choice for jacks that are designed to handle the constant motion and harsh operating environments.

Unique Features:

  • Since the solar dish is continuously tracking the sun, longevity of the elevation (screw jack) drive is critical to Stirling Energy. Joyce® Ball Screw ComDrives were chosen in part because their tapered roller thrust bearings are positioned directly above and below the bronze worm gear.

    This industry unique design provides proper gear support and alignment during the frequent tracking movements and ensures optimal worm gear life.
  • Extreme temperatures and swirling dust near the dish necessitate customized protection against the environment. Joyce was able to meet this challenge with aluminized fiberglass bellows manufactured by Joyce/Dayton’s subsidiary. IBC Bellows were used because of their ability to protect the lifting screw from wind born debris while withstanding temperatures to 550ºF.

How the System Works:

Sun tracking is accomplished through azimuth and elevation (screw jack, shown in white) drives that require a high degree of accuracy and durability. During tracking, the SES dish technology converts thermal energy to electricity by using a mirror array to focus the sun’s rays on the receiver end of a Stirling engine, which heats and expands hydrogen gas. The pressure created by the expanding gas drives a piston, crank shaft, and drive shaft that turns a small electricity generator. The entire energy conversion process takes place within a canister the size of an oil barrel.

Tracking System Diagram

Solar Jack cutaway illustration

Why Joyce Ball Screw ComDRIVEs?

  • Cost – The Joyce ComDrive® is a self-contained actuator that combines the ball screw jack and worm gear reducer into a single compact package. The ComDrive style reduces the overall design and build cost since it eliminates the need for a coupling and gear reducer mounting plate.
  • Service & Custom Design – Joyce/Dayton has worked closely with Stirling Energy Systems and their engineers over the past several years to design and develop a Ball Screw Jack that meets or exceeds Stirling’s specific application requirements. This includes designing an industry first 10 ton ball screw jack with a 2” diameter lifting screw.
  • Efficiency & Life – Joyce’s high lead low friction ball screws provide optimal efficiency and the industry unique tapered roller bearing arrangement ensures optimal worm gear life.
  • Reliability – All Joyce Ball Screw Jacks come equipped with a steel coil mounted inside the ball nut. This steel coil will support the ball screw if the ball nut is damaged.


Since 1873, the Joyce/Dayton Corp., with headquarters based in Dayton, Ohio, has been the premier manufacturer of heavy-duty screw jacks for lifting and positioning equipment. Whether you’re processing aluminum, handling spent nuclear fuel or loading cruise ships, Joyce/Dayton has handled the toughest applications imaginable. With unmatched design and manufacturing expertise, Joyce provides solutions that are productive, enduring and cost-effective. For more information,contact Joyce/Dayton.

The content & opinions in this article are the author’s and do not necessarily represent the views of AltEnergyMag

Comments (0)

This post does not have any comments. Be the first to leave a comment below.

Post A Comment

You must be logged in before you can post a comment. Login now.

Featured Product

RBI Solar - Dahlia Has You Covered

RBI Solar - Dahlia Has You Covered

What if you could maximize the Ground Coverage Ratio (GCR) on your next project and not have to worry about the complicated variables that come with a tracker system? With a low tilt and clearance design, Dahlia® has the highest GCR of any fixed-tilt system in the marketplace. The system is available in three tilt options (7.5, 10 and 12.5 degrees) and designed to accommodate any sized PV module. The lightweight system is engineered with fewer components, several of which are shipped to job sites pre-assembled. This design feature reduces freight costs and rapidly trims the amount of on-site installation time required to complete construction. Maximizing PV coverage on a site can lead to an increase of production, which creates greater financial return for project owners. Over 100 MW of Dahlia® projects have been deployed across the United States, in regions of variable snow and wind loads. How much can Dahlia® cover and save you on your next project?